Understanding how the electrical system works in your manufacturing facility is not as difficult as you may think. While it may seem like magic how the lights turn on or how the power gets to your stuff that you plug into the wall outlet. However, it is far from magical and in fact it is quite simple really. It is not a very complex system when explained.

 

There are several parts that make up your electrical service, one of the most important parts being the disconnect switch. This device is designed to instantly shut off the power to your facilities main power panel. This device is a very important part of your manufacturing electrical system and should only be used in extreme conditions.

 

How does an electrical disconnect switch work?

The basic operation of an electrical disconnect switch is simple in that it truly has only one purpose and that is to kill the power to the main power panel for your facility. All the facilities wiring goes into the main power panel and is connected to breakers that control the power inside the building. The disconnect switch sits in line between your facilities electrical meter and main power panel.

 

By turning this switch off you will instantly disconnect all power going into your location, this does not however, have any effect on your electrical service. You will continue to have power at the meter and on the feeder side of disconnect switch.  It is important to know where your electrical disconnect switch is, which is also referred to as the electrical service disconnect switch.

 

When repairs or replacement is needed it is important to find the right parts.

Due to the seriousness of the functionality of the electrical disconnect switch only trained professionals should ever open up the disconnect switch box. This is because the feeder lines going into the switch have 240v running through them and that is enough to kill a person if you are in direct contact with it. When repairs are needed, and it becomes necessary to replace the electrical disconnect switch there are several options that will be recommended.  One of the more common options in manufacturing is budget friendly reconditioned disconnect options.

 

When parts are needed you can insist on using reconditioned equipment.  Often reconditioned electrical components like the disconnect are preferred as they not only save you money but most often all the bugs that are found in new OEM parts have been worked out and fixed.

 

J & P Electrical Company is a full-service electrical company that supplies contractors, end users, and supply houses with new surplus, quality reconditioned, and obsolete electrical equipment. We purchase a wide range of electrical equipment such as bus plugs, bud ducts, panel switches, substations, and transformers.  More information can be found at https://www.jpelectricalcompany.com

 

If you are a manufacturer of products you know how essential it is for you to keep those operating costs down to make as much profit as possible and to see your business thrive.  One way of reducing your overhead is by purchasing those raw materials at the least expensive rates possible.

Another way of reducing those operational costs is by replacing those worn out electrical parts needed in your manufacturing equipment with quality reconditioned electrical distribution equipment and reconditioned electrical parts. Keep in mind that not all parts that need to be reconditioned have functional problems to begin with, the parts may simply have been leased and when the lease has expired the part may be returned and need to be reconditioned before being issued for sale. Reconditioned electrical parts are of similar quality as new parts, but simply cost a lot less.

As surprising as it may be, purchasing high quality reconditioned electrical parts can save your manufacturing company anywhere from 50% to 75% over purchasing new parts and when quality reconditioned electrical equipment is reconditioned properly they can last if those new parts as well.

Choosing the Right Reconditioning Company

Of course you don’t want to purchase reconditioned electrical distribution equipment from just any company that reconditions these types of parts you want to buy those reconditioned electrical parts from a company that has an excellent record for those parts they sell and you want to make sure that the company has excellent reviews from places such as the Better Business Bureau and Google as well as testimonials on the company’s website.

When purchasing reconditioned electrical parts even from a reputable company here are some things you want to know about the reconditioning process before purchasing those parts.

Here are a few of the questions you want to ask.

1) What type of electrical parts does the company recondition? Does it recondition and sell the types of parts your manufacturing company needs?

2) Does the reconditioning Company completely disassemble the use part and clean all the parts and examine them to ensure that each of the smaller individual parts are in good condition?

3) Is the reconditioned used part then repainted with quality paint to give it that new like look and help to protect the part?

4) Is the reconditioned part tested once it is put back together and does the reconditioned part meet or exceed the Manufacturers UL certification.

5) Does the reconditioned part come with some type of warranty, so you can be assured that the money spent on the used part won’t be wasted?

By purchasing high quality reconditioned electrical components manufactures can save significant amounts of money when replacing those old worn out electrical parts for you manufacturing machinery. If your company is looking to cut operating costs, then buying reconditioned electrical parts for a reputable company may be one way do so.

Learn more about J & P Electrical Company and their vast line of new, surplus, and refurbished industrial electrical components including: circuit breakers, bus ducts, bus plugs, disconnects, fuses, panel switches, tap boxes, and transformers at www.jpelectricalcompany.com.  To contact one of our product reconditioning specialists, call 877.844.5514 today.

 

 

All buildings whether commercial or residential require some sort of electrical power in order to provide lighting, outlets and other electrical devices. For commercial buildings, you have power needs for machinery, lighting, cooling systems, and other types of electrical needs. Typically, in a residential building, you have electrical service entering the house with cables. This is different then how electrical power is distributed in commercial and manufacturing settings.

Commercial buildings, especially those used by medium or large-scale manufacturing businesses use a larger type power distribution system that requires a much different way to run power through the manufacturing spaces of the building. Unlike residential power distribution which uses cables to carry the power throughout the home, commercial building use bus ducts or sheet metal runs with either aluminum or copper busbars.

History of the Busway Power Distribution System

The busway and bus bars were first introduced in the US back in the 1920’s at the request of the auto industry in Detroit, Michigan. The system gave them the necessary versatility that was needed for supplying power to the assembly line equipment that was being used in the manufacturing facilities at the time. Over the years since, there have been numerous innovations that have improved on the original design and installation procedures.

 

Commercial Power Distribution System Components

Heavy duty machinery typically found in manufacturing plants have unique power requirements which cannot be served by typical power distribution systems that are found in most residential homes and most commercial buildings. For these unique power requirements, there is a power system that is designed especially suited for this type of need. Bus Ducts and Bus Plugs are combined to deliver the necessary power to each machine

 

Bus Ducts – Bus Ducts also referred to as busways are sections of sheet metal with bars attached to them that are made of either aluminum or copper.  The sections are connected together in order to reach each piece of machinery that is needing the power. This type of power distribution system requires trained, certified professional electricians to install them and ensure that they are in full operation at all times.

 

Bus Plugs – Bus Plugs are specially designed components that work in tandem with the busbars in a unique type of power distribution system that is typically installed in a large-scale manufacturing facility. Each bus plug is used to connect directly to busways that are running throughout building to deliver the power to equipment like large motor starters and other power switching equipment.

Indoors and Outdoors Power System

One of the benefits of using this type of system in a manufacturing facility is that it can be used both indoors and outdoors to deliver the necessary power to different parts of any operation. The unique design of the system helps to prevent voltage drops across each of the numerous sections of the bus ducting throughout the building.

 

The system can also be fitted with a trolley system that is designed to deliver power to equipment that is designed to move frequently. There are also cables that are used to deliver the power directly to the trolley itself.

 

Learn more about J & P Electrical Company and their vast line of new, surplus, and refurbished industrial electrical components including: circuit breakers, bus ducts, bus plugs, disconnects, fuses, panel switches, tap boxes, and transformers at www.jpelectricalcompany.com.  To contact one of our product reconditioning specialists, call 877.844.5514 today.

For all those people who are looking for major differences between fused disconnect switches and circuit breakers, this post will eradicate all your confusions and help you to make the best choice. Before proceeding further, let’s shed some light on why you need devices such as circuit breaker panels and fused disconnect switches.

Electrical circuits in residential and commercial establishments are designed to carry a certain amount of current. Due to any reason, if more current passes through them, it can lead to dire circumstances where sensitive appliances and equipment can be destroyed. In some situations, this overflow of current through electrical circuits can also result in a fire that can prove to be extremely fatal for the inmates of the building.

In order to prevent such a situation from happening, different devises such are used that serve the purpose of protecting overcurrent in wires. These devices, in a current overflow situation, disconnect or open the circuit. This helps in preventing the fire from erupting. Thus, there are fewer chances of any damage to be caused to appliances and equipment installed in the building. Devices such as circuit breaker and fused disconnect switch also work in case of short-circuit situations.

Now that you are aware of the basic function of both these devices; let’s now have a look at major differences between them.

Fused Disconnect Switch

A fused disconnect switch, as the name suggests, is a combination of a fuse and switch. The fuse shuts the circuit off and switch disconnects it in case of an issue. Switches are designed to be shut the power off manually. On the other hand, fuse works in the opposite way. They are made up of a small filament that melt down in case of a current overflow. A fuse’s current rating is preset. Thus, when the current exceeds the rating of the fuse for a longer period of time it melts automatically. As a result, the circuit is disconnected.

A point to note here is that when a fuse disconnects the circuit, it can be used again. Power can only be restored if the fuse is replaced by a new one.

Circuit Breaker

With circuit breaker, there is no issue of getting a new fuse every time it turns the power off due to the overflow of current or short-circuit. Thus, it is often considered a better option for many appliances. Circuit breaker panels can also be turned off in a manual way as they also serve the functions of a switch. This feature makes them handy if you want to do get some electrical work done in the building.

A circuit breaker disconnects the circuit automatically with the help of an electromagnet it features when it detects overflow of current or a short-circuit. After the problems have been fixed, it only needs to be turned back on for restoring power.

A Final Word

To sum it up, both these devices can help a great deal to eliminate issues caused by the overflow of current or short-circuit. As stated above, a circuit breaker disconnects the circuit both automatically and manually and a fused disconnect switch offers the same purpose. The difference lies in their design and functionality. Thus, when selecting them, take into consideration the electrical requirements of your premises for taking the best decision.

Learn more about J & P Electrical Company and their vast line of new, surplus, and refurbished industrial electrical components including: circuit breakers, bus ducts, bus plugs, disconnects, fuses, panel switches, tap boxes, and transformers at www.jpelectricalcompany.com.  To contact one of our product reconditioning specialists, call 877.844.5514 today.

 

Circuit Breaker Panel

A circuit breaker panel is the main point from where electricity is passed around to other electrical circuits. Power for your house comes through the service entrance which passes through the electrical meter which records the amount of voltage you use. It then flows through the circuit breaker panel. The panel usually gives out 100 to 200 amps of power. The panel, in short, is just a bunch of switches.

The service entrance wires are attached to terminals called lugs. Lugs are always energised with electricity unless your local power company shuts it off. A dead front cover, which is a metal panel, covers all the lugs and electrical wiring connected to the panel. The dead front cover provides access to every breaker and switch.

The circuit breaker panel always consists of a main breaker which is a large switch. If the main breaker is shut down, then electricity access to every other circuit is cut off as well. However, the lugs remain energised with electricity. Main breaker activity does not affect the lugs. The circuit breaker panel always has two rows for the branch circuits. It includes circuits which provide 15-20 Amps of energy for lighting or fans or other outlets in a kitchen or garage. Branch circuits which are labelled with 40-50 amps of energy are known as ‘double pole breakers’. These supply electricity to high voltage appliances such as dryers or air conditioners. A large breaker may also supply electricity to a sub-panel which is mainly used for electricity in detached r quarters. The panel also has hot & neutral bus bars. Moreover, the ground wires prevent electrocution from happening due to frayed hot wires. Many circuit breakers also consist of disconnectors.

Disconnectors

A circuit breaker disconnector is used to isolate the electrical circuit from electricity to maintain or repair it. A disconnector is only used for safety purposes and can be operated either manually or automatically. Circuit breaker disconnectors are off-loading devices which means that they do not contain the workings for controlling electric arcs and should be opened after the current is interrupted by another device.

A circuit breaker disconnect consists of a lock-out tag-out that prevents inattentive operations from happening. These locks are part of a trapped-key interlock system so that there is steady stream of operations.  A switch disconnector combines the properties of a disconnector and load switch.

In disconnecting circuit breakers, the disconnector is integrated so that there is no need to use separate disconnectors. This has the advantage of being reliable and the need for maintenance decreases. The usage of this device is, however, limited as compared to a disconnector because there may be problem which arise while maintenance takes place.

A fused disconnect is used to replace a circuit breaker as it works in the same way and is cheaper. It can turn a circuit on or off and its fuses can provide protection. Having more information about electrical breakers and disconnectors can help you in every-day life. If a small electrical problem was to arise, you’d be able to solve it yourself.

Learn more about J & P Electrical Company and their vast line of new, surplus, and refurbished industrial electrical components including: circuit breakers, bus ducts, bus plugs, disconnects, fuses, panel switches, tap boxes, and transformers at www.jpelectricalcompany.com.  To contact one of our product reconditioning specialists, call 877.844.5514 today.

There are millions of different pieces of manufacturing equipment and electrical components on the market today that only make sense to those who use them in their line of work.  Most of which make little to no sense to those of us who don’t use them. For example, what use would you have for bus plugs and bus ducts, what are they and how do they improve manufacturing.

Bus duct and bus plugs are used to distribute power around manufacturing facilities and industrial buildings such as processing plants, metal fabricating plants, and throughout heavy manufacturing areas where the machines aren’t stationary or need to be moved around from time to time.

All manufacturing buildings are powered differently.  For example, power is distributed through hardwiring in the walls of residential buildings so as to connect to all of the electrical outlets in a room. Industrial buildings such as factories, on the other hand, feature larger open floor plans with various machinery dispersed all around the facility, none of which are near any wall or permanent structure. They require a source of power, and in this case, a giant industrial electrical plug, which is where bus plugs and ducts come in.

A bus plug is essentially a component of a busway (industrial extension cord) that is used for delivering power to the appropriate equipment and circuits. Think of a busway as the extension cord you have at home that you use to plug in several connectors, the same applies to the busway and bus plug system, they enable flexibility and can be disconnected and rearranged to allow whatever manufacturing equipment that needs to be powered on virtually any floor of an industrial building. There is no physical hard wiring to the building, a manufacturing business can bring in more equipment without having to wire or rewire the entire electrical system; they simply have to plug in a bus plug into a busway, and voila, they are up and running.

Like with many electrical systems, bus plugs also require circuit protection, which in this case, is through a circuit breaker or a fuse depending on the application. Using bus plugs and ducts is the most economical and efficient way to power large commercial facilities or manufacturing plants and feed all manufacturing equipment, particularly, in areas of the building where the power distribution keeps changing.

Learn more about J & P Electrical Company and their vast line of new, surplus, and refurbished industrial electrical components including: circuit breakers, bus ducts, bus plugs, disconnects, fuses, panel switches, tap boxes, and transformers at www.jpelectricalcompany.com.  To contact one of our product reconditioning specialists, call 877.844.5514 today.